Waterjet nangokukrola metal ngesandla. Waterjet ukusika metal

iindlela eliphezulu-zobuchwepheshe New nokwenziwa kwezinto ezinomsebenzi badla isekelwe phezu kwemimiselo ngezenzeko zendalo. Waterjet ubuchule libhekisela nje onjalo nokuphindaphinda inkqubo ukhukhuliseko. umongo wayo ekubhentsiseni eliphakathi zolwelo ukuya kumphezulu eziphathekayo. Kakade ke, ubuchwepheshe kwicandelo imveliso sele eliphezulu, umzekelo ngokuhlanganisa ulwelo kunye izinto kwamanye amazwe. Ukongeza, jet amanzi ukusika kubandakanya ukwabiwa metal phantsi Jets olomeleleyo koxinzelelo, apho kufikelelwe nokulungiswa ngesantya esiphezulu.

Iimpawu yenkqubo

Njengoko sele kukhankanyiwe, obu bugcisa zisekelwe kumgaqo lokhukuliseko zendalo. Oko kukuthi, neziphumo ezibonakalayo kwi ngelaphu kwenzeka ngenxa Jets-ngesantya esiphezulu, ugalelwe abrasives okuqinileyo. Ngexesha lo msebenzi, isantya ukuhamba elements karhulumente eqinileyo yenza kuqhawulo entrainment processing isithuba omhle kwamasuntswana yesinyithi. Ukusebenza kunye ngawo ukusika waterjet ngentsimbi ixhomekeke ezininzi Ipharamitha inkqubo yombutho. Umzekelo, ukwakhiwa unalo ixabiso lokuhamba kwamanzi jet nomkhosi ingcinezelo. ingqalelo eyodwa unikwa kunye nezinto esirhabaxa - iingcali ezikhethiweyo iqhezu ngokungqinelana neemfuno ukusika yokusebenza.

Ngokungafaniyo nezinye iintlobo zonyango, le ndlela asibandakanyi deformation kunye nobushushu. Oku kuthetha ukuba ukuzilimaza ngamanzi-jet ngentsimbi ivumela ukugcina iipropati original emzimbeni mechanical le workpiece. Kodwa kuyimfuneko ukusebenzisa izixhobo ezizodwa ukuze kufikelelwe isiphumo ezinqwenelekayo.

izixhobo Cutting

Ngokuqhelekileyo, ukwenza imisebenzi enjalo usebenzisa ufakelo ezizodwa. Njengoko neziseko zazo ezivelileyo isekela ethwele insimbi. Ukugcina ngokukhawuleza-kwegqabi okusilelayo ezisetyenziswayo, nayo leyo ivumela ukukhusela iibheringi nxamnye inkqubo umlambo. Ukuze kukhuselwe ummandla ukusebenza ukusuka eluthulini kunye umsindo ziyabolekisa kunye indlela umatshini ulawulo Fast kwamanzi. Oko kukuthi, ngexesha lokusebenza izinto ezenziwayo kunokuba ngokupheleleyo kwi zolwelo medium. Ngokuphathelele amandla okusebenza, intsimbi umatshini waterjet yenza ukumelana insimbi 200 mm zamafu. Kuyaphawuleka ukuba ezikhombisa yokuqaqadeka izinto emishini le hlobo musa ibalulekile. Ezicekethekileyo ngesantya esiphezulu jet-1 mm ubukhulu uyakwazi ukwenza nangokukrola oluchanekileyo kunye nokunyamezela eliphezulu.

nezincedisi

Ukuze kuphuculwe ukuchana kusikwe ezinye iimodeli koomatshini zibonelelwa kunye nezixhobo endaweni. Yokuba abenzi induction yomgama, esebenzisa apho umqhubi uyakwazi ukufikelela okwandileyo ngendlela nitrogen. Nakuba kunjalo, oku kuxhomekeke yokusebenza nezamazembe of intshukumo - imifanekiso intle, ukuhlanganiswa sikhokelo kunye nokubekwa zokuva kuhamba uhambe kakuhle nesantya lokuqhuba egqibeleleyo. Kwakhona kwi waterjet yokusika intsimbi unako mayixhotyiswe netanki ngenxa esirhabaxa. Kule nkqubo, oko zivuselela ngokuzenzekela eli candelo, ugxininise abenzi ulawulo lolwazi.

abagawula ngesandla

Ngokuqhelekileyo, le didi koomatshini iquka imifuziselo ezingenazi NC. Ngamanye amazwi, le ulawulo ukuhamba ishenxiselwe thile kumsebenzisi. Umsebenzisi kufuneka abeke izandla zakhe ekugawuleni engile utyekelo, kwaye kwezinye iimeko, ukulungisa indawo unit ezisebenzayo. Kodwa ngokuxhomekeke kwimithetho of operation kule meko kunokwenzeka kwakhona ukubala ukuchaneka phezulu apho ukusika waterjet ngentsimbi olwenziweyo. Hardware ngaphandle software inikezelwa iiyunithi ezifanayo zobugcisa, njengoko imifuziselo eliphezulu kakhulu. Ngoko ke, kwakubekwe, umgangatho ukuphunyezwa kufanele ukuba zigcinwe ngenqanaba elipheleleyo. Ngaphezu koko, kwezinye iimeko, nokuzeyisa wasele kunye nolawulo ukusika uyakwazi ukufikelela iziphumo processing ephezulu.

Technique ukunciphisa izandla zabo

Ulawulo inkqubo ukusika kwi kwindlela manual kufuna ukuba umsebenzisi uya ngokuzimeleyo ukwenza unikezelo okusilelayo nokulawula ukuhamba ua. Kwakhona, kwezinye iimeko, uluhlu lwemisebenzi yabaqhubi 'ziquka inkqubo ummiselo nokupholisa. Ukuziqhelisa, jet amanzi yokusika metal ngezandla zabo kwenziwa ngokusebenzisa amaqhosha ezizodwa. Umzekelo, ukuba abeke umqhubi kufuneka ufake amanani amaninzi apha ezihambelanayo. Kodwa operation manual akukho ngokupheleleyo kuthatyathwa kolawulo nkqubo yekhompyutha. Ngoko ke, xa ufaka izixhobo data lesiphoso ubuyisela amaxabiso parameters yokusebenza ukuya kwindawo yokuqala.

Ubuhle nobubi zobugcisa

Izinto eziluncedo ze olu hlobo nangokukrola inokuquka ukusika imigca ingcaciso, ukukwazi ukumelana phantse zonke iintsimbi, kwaye uqhushumbo umlilo nokusebenza. Phakathi ezingeloncedo processing enjalo kuqatshelwe isantya aphantsi xa usebenza kunye noxwebhu sentsimbi obhityileyo, inqanaba elisezantsi lweziqalelo ezisebenzayo ozinxiba kunye neendleko eziphezulu eziphelayo eziphathekayo, ngamanye i esirhabaxa. Kunjalo, iteknoloji sifanelekile na ngokoqoqosho. Umzekelo, iinkonzo zokwehlisa zamanzi-jet ukuvumela ezikumgangatho ophezulu metal isiphatho imisebenzi befuna ekulungiseleleni eziphathekayo ukuze ukufakwa elandelayo. Ngaphezu koko, iiphaneli isonka, amaphepha kunye nezinye izinto zokwakha lobusi cellular unqanyulwe ngale ndlela kuphela. Ukuphucula ukusebenza, iinkampani ezininzi babe ukusika kunye ibhetshi, ngaloo ndlela ukonga ixesha.

isiphelo

Ukucanda umgangatho materials esirhabaxa kudala yasetyenziswa kwiinkalo ezahlukeneyo. On umgaqo efanayo, ingakumbi, iyasebenza isixhobo sandblasting ukwenza ezikumgangatho ophezulu nezokucoca ngokukhawuleza kumphezulu. Ngenxa yoko, ukugawulwa waterjet ngentsimbi inika isiphumo ephakamileyo kumaxwebhu kunye noyilo ezahlukeneyo. Enza ukuchaneka yokusika onokubonwa kwaye akukho iinkqubo neyenzakalisayo ihambe ngendlela yesintu unyango. Ngokukodwa, imiphumo thermal kwaye mechanical kuphela kwiimeko ezinqabileyo ukuphelisa imfuno imimandla deformation ezingqonge isiza eso basinqumla. Kodwa ukuhlawula ephezulu iziphumo umgangatho waterjet machining kuyimfuneko yeendleko eziphezulu consumables - kokukhona lisebenza ngokusulungekileyo esirhabaxa, ixabiso layo eliphezulu.